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XL40 (D/C) LED Headlight Kit w/ KTM ’20-22 Shell – KTM 150-300 XC-W/XC-W TPI/XC TPI/XCF-W (’20-22); 350-500 EXC-F (’20-23)

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit — purpose-built for KTM XC-W, XC-W TPI, XC TPI, EXC-F, and XCF-W motorcycles. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.

Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

The XL40 comes pre-installed in a new KTM 2020–2023 headlight shell for a true plug-and-play installation experience. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Note: For Hi/Low functionality, the KTM/Husqvarna Hi/Low Harness (12-9016) is required and sold separately. The Hi-Beam Indicator will remain on when using the Hi/Low KTM/Husqvarna relay harness.

Kit Includes:

(1x) XL40 (D/C) – Trail Lens Clear
(1x) KTM 2020-2023 Headlight Shell
All Necessary Mounting Hardware

XL40 Specifications (per light):

Lumens: 5,224 (Hi)/ 1,435 (Low)
Watts/Amps: 43.5W/3.4A @ 12.8V

XL40 ELS Score:

XL40, Trail lens, high beam: 92°/5.9/226’/5224
XL40 Trail lens, low beam: 74°/5.9/119’/1435

The Baja Designs Advantage

Satisfaction Guarantee – 30-Day Money Back Guarantee
Limited Lifetime Warranty – Complete Purchase Protection
uService – Replaceable Lenses And Optics
ClearView – All The Light, Right Where You Need It
MoistureBlock – Waterproof, Rain Proof, Submersible
CopperDrive – Safely Driving LEDs at 100 Percent
5000K Daylight – Less Driver Fatigue, Natural Color

XL40 (D/C) LED Headlight Kit – KTM 150-300 XC-W/XC-W TPI/XC TPI/XC-W TPI (’17-23); 350 EXC-F (’17-23)

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit — purpose-built for 2017–2023 KTM XC-W, XC-W TPI, EXC-F, XC TPI, and XCF-W motorcycles. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.

Designed to fit KTM headlight shells from 2017–2023 for plug-and-play installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Note: For Hi/Low functionality, the KTM/Husqvarna Hi/Low Harness (12-9016) is required and sold separately. The Hi-Beam Indicator will remain on when using the Hi/Low KTM relay harness.

Kit Includes:

(1x) XL40 (D/C) – Trail Lens Clear
(1x) XL Faceplate for KTM ’17-23
All Necessary Mounting Hardware

XL40 Specifications (per light):

Lumens: 5,224 (Hi)/ 1,435 (Low)
Watts/Amps: 43.5W/3.4A @ 12.8V

XL40 ELS Score:

XL40, Trail lens, high beam: 92°/5.9/226’/5224
XL40 Trail lens, low beam: 74°/5.9/119’/1435

The Baja Designs Advantage

Satisfaction Guarantee – 30-Day Money Back Guarantee
Limited Lifetime Warranty – Complete Purchase Protection
uService – Replaceable Lenses And Optics
ClearView – All The Light, Right Where You Need It
MoistureBlock – Waterproof, Rain Proof, Submersible
CopperDrive – Safely Driving LEDs at 100 Percent
5000K Daylight – Less Driver Fatigue, Natural Color

KTM XL80 (D/C) Headlight Kit w/ ’20-21 Shell – KTM 2020-22 150 XC-W TPI/250 XC TPI/250 XC-W TPI/300 XC-W TPI/300 XC-W TPI; 2020-22 300 XC-W TPI; 2020-23 350 EXC-F/350 XCF-W/500 EXC-F/500 XCF-W

If you’re looking to go night riding look no further, our Baja Designs drop in replacement headlight kit is a major upgrade from stock and features a rugged design. This headlight kit was designed with ample adjustability, and features a significant amount of vertical and horizontal spread for ultimate trail coverage. This specific model utilizes our XL80 which produces 9500 lumens and features a 20 percent dimming feature. Installation on this kit is as easy as installing a factory headlight, we provide a plug and play connector and all necessary hardware. Baja Designs offers an industry first 30 Day Satisfaction Guarantee and Limited Lifetime Warranty is included for the ultimate in purchase protection. This kit comes preinstalled into a factory KTM Headlight mask (20-On). We offer this kit for the bikes that didn’t come equipped with a headlight shell or for the customer who doesn’t want to disassemble their factory unit.

XL80 Specifications (per light):

Includes pre-installed Trail lens for 1st-4th gear technical trail riding
Improve visibility through vertical transitions and tight turns in technical terrain
Lumens: 9,022
75.9W / 5.5A

Satisfaction Guarantee – 30-Day Money Back Guarantee

Limited Lifetime Warranty – Complete Purchase Protection

uService – Replaceable Lenses And Optics

ClearView – All The Light, Right Where You Need It

MoistureBlock – Waterproof, Rain Proof, Submersible

CopperDrive – Only LED Driven At 100 Percent

5000K Daylight – Less Driver Fatigue, Natural Color

12-9016 – This is an add on part that was designed to retain the factory dual sport bike’s hi/low pin out for their bar switch. The Hi-Beam Indicator will always be on when used with our Hi/Low KTM relay harness. Unsure if your bike is powerful enough to run this kit? Check our chart found under the Tech info header.

enough to run this kit? Check our chart HERE.

KTM XL80 (D/C) Headlight Kit – KTM 2017-23 XCF-W/XC(TPI)/XC-W(TPI)/EXC-F

If you’re looking to go night riding look no further, our Baja Designs drop in replacement headlight kit for KTM ’17-23 XCF-W/XC(TPI)/XC-W(TPI)/EXC-F models (see fitment chart) is a major upgrade from stock and features a rugged design. This headlight kit was designed with ample adjustability, and features a significant amount of vertical and horizontal spread for ultimate trail coverage. This specific model utilizes our XL80 which produces 9,022 lumens and features a 20 percent dimming feature. Installation on this kit is as easy as installing a factory headlight, we provide a plug and play connector and all necessary hardware. Baja Designs offers an industry first 30 Day Satisfaction Guarantee and Limited Lifetime Warranty is included for the ultimate in purchase protection.