Power Distribution System
XL40 (D/C) LED Headlight Kit w/ Dimmer - KTM 150-300 XC-W; 350-500 XW-F; 450 XCF-W ('24-26)
OR
Description
Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit with Dimmer — built for KTM XC-W/XW-F/XCF-W motorcycles. Derived from the powerhouse XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. The The included dimmer lets riders dial in exactly the brightness they need, with a fully variable range from 95% down to 20% output.
Engineered for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W — making it the ideal high-performance upgrade for riders who previously lacked a compatible premium option. Paired with the signature XL Trail Lens, it delivers both vertical and horizontal beam coverage with excellent near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through elevation changes, vertical transitions, and sharp corners. The result is a smooth, evenly distributed field of light that boosts confidence in demanding terrain.
This kit replaces the OEM headlight unit and includes a dimmer switch and Motominded mount for easy installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.
Kit Includes:
- (1x) XL40 – Trail Lens Clear w/ 2024+ OEM Connector
- (1x) Dimmer Switch (variable range: 95%–20% output)
- (1x) Motominded XL Bracket
- All Necessary Mounting Hardware
XL40 Specifications (per light):
- Lumens: 5,224 (Hi)/ 1,435 (Low)
- Watts/Amps: 43.5W/3.4A @ 12.8V
- Modes: high beam, dimming feature (25% brightness)
XL40 ELS Score:
- XL40, Trail lens, high beam: 92°/5.9/226’/5224
- XL40 Trail lens, low beam: 74°/5.9/119’/1435
The Baja Designs Advantage
- Satisfaction Guarantee – 30-Day Money Back Guarantee
- Limited Lifetime Warranty – Complete Purchase Protection
- uService – Replaceable Lenses And Optics
- ClearView – All The Light, Right Where You Need It
- MoistureBlock – Waterproof, Rain Proof, Submersible
- CopperDrive – Safely Driving LEDs at 100 Percent
- 5000K Daylight – Less Driver Fatigue, Natural Color
FITS
SKU: 82-1004
Specifications
| Product Type | XL40 |
| Overvoltage Protection | Built-In |
| Mounting Hardware Included | Yes |
| Lighting Type | Forward Projecting |
| Lighting Technology | LED |
| Lighting Quantity | 4 |
| Lighting Modes | Beam |
| Light Quantity | 1 |
| Lens Material | Hardcoated Polycarbonate |
| Lens Color | Clear |
| Mounting Hardware Material | Stainless Steel |
| Universal or Specific | Universal |
| Wiring Harness Included | Yes |
| Wattage (W) | 43.5 |
| Housing Material | Powder Coated Cast Aluminum |
| Housing Color | Black |
| Description | Trail; Clear |
| Brightness (Lumens) | 5,224 (Hi) / 1,435 (Low) |
| Bezel Material | Powder Coated Cast Aluminum |
| Beam Pattern | Trail |
| Average Rated Life (hr.) | 49930 |
| Amperage Rating (A) | 3.4 |
| High: 92°/5.9/226’/5224; Low; 74°/5.9/119’/1435 |
Standards & Compliance
| Standards/Compliance (Water Resistance) | IP69K (Waterproof up to 9ft & Pressure Washable) |
| Standards/Compliance (Impact Resistance) | IK10 Compliant (Mechanical Impact Testing) |
| Standards/Compliance (Durability) | Exceeds MIL-STD810G (Mil-Spec Testing) |
Dimensions
| Weight (lbs.) | 2.45 |
| Length (in.) | 4.43 |
| Height (in.) | 4.43 |
| Depth (in.) | 3.65 |
