Upgrade your off-road lighting with the Baja Designs XL40 (A/C) LED Headlight Kit — purpose-built for 2013–2016 KTM XC and XC-W models. This kit includes a regulator/rectifier that converts your bike’s A/C power to D/C, enabling fast, plug-and-play installation with the stock harness. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.
Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.
The XL40 comes pre-installed in a new KTM 2014–2016 headlight shell for a true plug-and-play installation experience. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.
Kit Includes:
- (1x) XL40 (A/C) – Trail Lens Clear
- (1x) KTM 2014-2016 Headlight Shell
- (1x) AC/DC Rectifier
- All Necessary Mounting Hardware
XL40 Specifications (per light):
- Lumens: 5,224 (Hi)/ 1,435 (Low)
- Watts/Amps: 43.5W/3.4A @ 12.8V
XL40 ELS Score:
- XL40, Trail lens, high beam: 92°/5.9/226’/5224
- XL40 Trail lens, low beam: 74°/5.9/119’/1435
The Baja Designs Advantage
- Satisfaction Guarantee – 30-Day Money Back Guarantee
- Limited Lifetime Warranty – Complete Purchase Protection
- uService – Replaceable Lenses And Optics
- ClearView – All The Light, Right Where You Need It
- MoistureBlock – Waterproof, Rain Proof, Submersible
- CopperDrive – Safely Driving LEDs at 100 Percent
- 5000K Daylight – Less Driver Fatigue, Natural Color
Upgrade your off-road lighting with the Baja Designs XL40 (A/C) LED Headlight Kit — purpose-built for 2013–2016 KTM XC, XC-W, and SX models. This kit includes a regulator/rectifier that converts your bike’s A/C power to D/C, enabling fast, plug-and-play installation with the stock harness. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.
Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.
This kit replaces the stock XC-W headlight and includes a KTM faceplate for precise fitment and easy installation. Note: XC/SX owners will need the XC-W headlight shell. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.
Kit Includes:
- (1x) XL40 (A/C) – Trail Lens Clear
- (1x) AC/DC Rectifier
- All Necessary Mounting Hardware
XL40 Specifications (per light):
- Lumens: 5,224 (Hi)/ 1,435 (Low)
- Watts/Amps: 43.5W/3.4A @ 12.8V
XL40 ELS Score:
- XL40, Trail lens, high beam: 92°/5.9/226’/5224
- XL40 Trail lens, low beam: 74°/5.9/119’/1435
The Baja Designs Advantage
- Satisfaction Guarantee – 30-Day Money Back Guarantee
- Limited Lifetime Warranty – Complete Purchase Protection
- uService – Replaceable Lenses And Optics
- ClearView – All The Light, Right Where You Need It
- MoistureBlock – Waterproof, Rain Proof, Submersible
- CopperDrive – Safely Driving LEDs at 100 Percent
- 5000K Daylight – Less Driver Fatigue, Natural Color
Upgrade your KTM, Husqvarna or Husaberg electrical system to fully support Baja Designs LED lighting with RMStator AC-to-DC 100W Stator and Voltage Regulator Rectifier Kit. Designed as a direct OEM replacement, this aftermarket kit delivers a significant increase over the stock 50W stator, making it ideal for riders running Baja Designs lighting. Most stock motorcycle charging systems don’t produce enough DC output to run them reliably. This RMStator kit solves that problem by converting AC power to a stable 100-watt DC, improving starting performance while providing consistent power for night riding and off-road visibility. Built for plug-and-play installation, the stator and regulator rectifier feature high-grade lamination materials, premium electrical components, and are fully tested prior to shipping to ensure long-term reliability in extreme riding conditions. Integrated relays activate the switched 12V DC output only when the engine is running, and an adjustable shut-off delay automatically turns accessories off—no more dead batteries from forgotten lights. NOTE: Stator will be fulfilled and shipped by RMStator.
Features & Benefits:
- 100W AC-to-DC stator conversion for increased electrical output
- Ideal for Baja Designs motorcycle lighting systems
- Direct fit, plug-and-play replacement for OEM components
- Compatible with DC lighting systems of equal or lower wattage
- Significantly increases power output over stock stator
- Pick-up pulsar coil, connectors, and rubber grommet included
Our A/C kits allow you plug directly in to your stock lighting on the bike converting the A/C power to D/C power needed to run our lights. With these kits you will not need to perform any stator modifications! If you are looking for an off road light that features unique styling and leading edge performance, than the Squadron Sport, LED KTM 2014-2016 w/Headlight Shell is the light for you. The Sport produces an impressive 3,150 lumens while only drawing 26 watts, allowing for a longer ride. An industry first 30 Day Satisfaction Guarantee and Limited Lifetime Warranty is included for the ultimate in purchase protection.
Satisfaction Guarantee – 30-Day Money Back Guarantee
Limited Lifetime Warranty – Complete Purchase Protection
uService – Replaceable Lenses And Optics
ClearView – All The Light, Right Where You Need It
MoistureBlock – Waterproof, Rain Proof, Submersible
CopperDrive – Only LED Driven At 100 Percent
5000K Daylight – Less Driver Fatigue, Natural Color
2001 and newer 2stroke KTMs / 2001 and newer carbureted 4stroke KTMs with a lighting coil can run this kit reference the stator chart found under the Tech info header.
2001 and newer 2stroke KTMs / 2001 and newer carbureted 4stroke KTMs with a lighting coil can run this kit reference the stator chart HERE.
Our A/C kits allow you plug directly in to your stock lighting on the bike converting the A/C power to D/C power needed to run our lights. With these kits you will not need to perform any stator modifications! If you are looking for an off road light that features unique styling and leading edge performance, than the Squadron Sport, LED KTM 2014-2016 Kit is the light for you. The Sport produces an impressive 3,150 lumens while only drawing 26 watts, allowing for a longer ride. An industry first 30 Day Satisfaction Guarantee and Limited Lifetime Warranty is included for the ultimate in purchase protection.
Satisfaction Guarantee – 30-Day Money Back Guarantee
Limited Lifetime Warranty – Complete Purchase Protection
uService – Replaceable Lenses And Optics
ClearView – All The Light, Right Where You Need It
MoistureBlock – Waterproof, Rain Proof, Submersible
CopperDrive – Only LED Driven At 100 Percent
5000K Daylight – Less Driver Fatigue, Natural Color
2001 and newer 2stroke KTMs / 2001 and newer carbureted 4stroke KTMs with a lighting coil can run this kit reference the stator chart found under the Tech info header.
2001 and newer 2stroke KTMs / 2001 and newer carbureted 4stroke KTMs with a lighting coil can run this kit reference the stator chart HERE.
Specifically designed for those riders who are looking for more than just your average headlight. The XL Pro, LED KTM 2014-2016 Kit is in a league of its own, producing 4,600 lumens and 40 watts giving you the perfect mix of power and performance, and offers a 20 percent dimming feature. The XL Pro now features a variety of Cree LEDs to provide a 20 percent more reach, with the same power consumption! The XL Pro, LED KTM 2014-2016 Kit has been meticulously designed by our engineers to give our riders an extremely light weight (2.45 lbs) race light, while presenting a unique style and appearance that you will only find from Baja Designs. The XL Pro, LED KTM 2014-2016 Kit is plug and play making for an easy install. An industry first 30 Day Satisfaction Guarantee and Limited Lifetime Warranty is included for the ultimate in purchase protection.
Satisfaction Guarantee – 30-Day Money Back Guarantee
Limited Lifetime Warranty – Complete Purchase Protection
uService – Replaceable Lenses And Optics
ClearView – All The Light, Right Where You Need It
MoistureBlock – Waterproof, Rain Proof, Submersible
CopperDrive – Only LED Driven At 100 Percent
5000K Daylight – Less Driver Fatigue, Natural Color
2001 and newer 2-stroke KTMs / 2001 and newer carbureted 4-stroke KTMs with a lighting coil can run this kit reference the stator chart found under the Tech info header.
2001 and newer 2stroke KTMs / 2001 and newer carbureted 4stroke KTMs with a lighting coil can run this kit reference the stator chart HERE.
Our A/C kits allow you plug directly in to your stock lighting on the bike converting the A/C power to D/C power needed to run our lights. With these kits you will not need to perform any stator modifications! Specifically designed for those riders who are looking for more than just your average headlight. The Squadron Pro LED KTM 2014-2016 Kit is in a league of its own, producing 4,900 lumens and 40 watts giving you the perfect mix of power and performance. The Squadron Pro LED KTM 2014-2016 Kit has been meticulously designed by our engineers to give our riders an extremely light weight (12 ounces) race light, while presenting a unique style and appearance that you will only find from Baja Designs. The Squadron Pro LED KTM 2014-2016 Kit is plug and play making for an easy install. An industry first 30 Day Satisfaction Guarantee and Limited Lifetime Warranty is included for the ultimate in purchase protection.
Satisfaction Guarantee – 30-Day Money Back Guarantee
Limited Lifetime Warranty – Complete Purchase Protection
uService – Replaceable Lenses And Optics
ClearView – All The Light, Right Where You Need It
MoistureBlock – Waterproof, Rain Proof, Submersible
CopperDrive – Only LED Driven At 100 Percent
5000K Daylight – Less Driver Fatigue, Natural Color
2001 and newer 2stroke KTMs / 2001 and newer carbureted 4stroke KTMs with a lighting coil can run this kit reference the stator chart HERE.
Our A/C kits allow you plug directly in to your stock lighting on the bike converting the A/C power to D/C power needed to run our lights. With these kits you will not need to perform any stator modifications! Specifically designed for those riders who are looking for more than just your average headlight. The Squadron Pro LED KTM 2014-2016 Kit is in a league of its own, producing 4,900 lumens and 40 watts giving you the perfect mix of power and performance. The Squadron Pro LED KTM 2014-2016 Kit has been meticulously designed by our engineers to give our riders an extremely light weight (12 ounces) race light, while presenting a unique style and appearance that you will only find from Baja Designs. The Squadron Pro LED KTM 2014-2016 Kit is plug and play making for an easy install. An industry first 30 Day Satisfaction Guarantee and Limited Lifetime Warranty is included for the ultimate in purchase protection.
Satisfaction Guarantee – 30-Day Money Back Guarantee
Limited Lifetime Warranty – Complete Purchase Protection
uService – Replaceable Lenses And Optics
ClearView – All The Light, Right Where You Need It
MoistureBlock – Waterproof, Rain Proof, Submersible
CopperDrive – Only LED Driven At 100 Percent
5000K Daylight – Less Driver Fatigue, Natural Color
2001 and newer 2stroke KTMs / 2001 and newer carbureted 4stroke KTMs with a lighting coil can run this kit reference the stator chart HERE.
Power Distribution System
